By Hugh Piggott
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Additional resources for A Wind Turbine Recipe Book The Axial Flux Windmill Plans Jan Metric edition
Bend this tail over so it cannot sUp through the tie wire. Remove the four pins and the front cheek so that the coil is released from the winder. Handle it with care to maintain its shape, and tape it together with a thin layer of electrical insulation tape on the two long legs as shown in the photo: s--- Do not manipulate the wire unnecessarily. Ideally it should be free of kinks and bends. But do make a sharp 90 degree bend about 200 mm from the end and fit this into the V notch so that the tail comes out beside the heads of tile pins.
Use a jig (template) 10 place the magnets accul"'dtely on lhe disk. Thejig is made of tilln plywood ,,;th Iwo holes that are used to bolt it to ti,e steel disk concentrically. D \ x ........ _ . / 1200 83 115 3000 129 175 / ,/ 1800 93 125 3600 154 200 z 2400 104 150 4200 194 225 Start to divide tile 60 degree angles in half as follows. Choose an arbitrary setting of the compasses to create overlapping arcs centred on V and Wasshown. dilllnclCl: - Ifthere are 12 magnets then )'ou will need to divide the circle into sLx parts as follows.
Uk , • BASE A WINO TURBINE RECIPE BOOK· THE AXIAL FLUX ALTERNATOR WINDMILL PLANS- 1>',&c 40 In ti,e middle thc coils are cast in resin. '\sting are contained by a third, middle piece of p1)~,'OOd called the 'surround'. The hole in Lhc middlc of thc stator is formed by a piece called the 'island'. See slator shapes on pages 64 and 65· Cut oulthree square pieces of plywood, with side length A (nominal sizes - sce table below). The middle piece can be lbe same U,ickness as a coil. It could bc a little thinner, but never thicker because you need to be ablc to squeeze the stator thickness during the casting.
A Wind Turbine Recipe Book The Axial Flux Windmill Plans Jan Metric edition by Hugh Piggott